Tailor-made tricalcium phosphate bone implant directly fabricated by a three-dimensional ink-jet printer

Kazuyo Igawa, Manabu Mochizuki, Osamu Sugimori, Koutaro Shimizu, Kenji Yamazawa, Hiroshi Kawaguchi, Kozo Nakamura, Tsuyoshi Takato, Ryouhei Nishimura, Shigeki Suzuki, Masahiro Anzai, Ung Il Chung, Nobuo Sasaki

Research output: Contribution to journalArticle

50 Citations (Scopus)

Abstract

Rapid prototyping (RP) is a molding technique that builds a three-dimensional (3D) model from computer-aided design (CAD) data. We fabricated new tailor-made bone implants (TIs) from α-tricalcium phosphate powder using an RP ink-jet printer based on computed tomography (CT) data, and evaluated their safety and efficacy. CT data of the skulls of seven beagle dogs were obtained and converted to CAD data, and bone defects were virtually made in the skull bilaterally. TIs were designed to fit the defects and were fabricated using the 3D ink-jet printer with six horizontal cylindrical holes running through the implants, designed for possible facilitation of vascular invasion and bone regeneration. As a control, hydroxyapatite implants (HIs) were cut manually from porous hydroxyapatite blocks. Then, craniectomy was performed to create real skull defects, and TIs and HIs were implanted. After implantation, CT was performed regularly, and the animals were euthanized at 24 weeks. No major side effects were observed. CT analysis showed narrowing of the cylindrical holes; bony bridging between the implants and the temporal bone was observed only for TIs. Histological analysis revealed substantial new bone formation inside the cylindrical holes in the TIs, while mainly connective tissues invaded the porous structures in HIs. Bone marrow was observed only in TIs. Osteoclasts were seen to resorb regenerated bone from inside the cylindrical holes and to invade and probably resorb the TIs. These data suggest that TIs are a safe and effective bone substitute, possessing osteoconductivity comparable with that of HIs.

Original languageEnglish
Pages (from-to)234-240
Number of pages7
JournalJournal of Artificial Organs
Volume9
Issue number4
DOIs
Publication statusPublished - Dec 1 2006
Externally publishedYes

Keywords

  • Biodegradability
  • Bone substitute
  • Tailor-made implant
  • Three-dimensional ink-jet printer
  • Tricalcium phosphate

ASJC Scopus subject areas

  • Medicine (miscellaneous)
  • Biomaterials
  • Biomedical Engineering
  • Cardiology and Cardiovascular Medicine

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  • Cite this

    Igawa, K., Mochizuki, M., Sugimori, O., Shimizu, K., Yamazawa, K., Kawaguchi, H., Nakamura, K., Takato, T., Nishimura, R., Suzuki, S., Anzai, M., Chung, U. I., & Sasaki, N. (2006). Tailor-made tricalcium phosphate bone implant directly fabricated by a three-dimensional ink-jet printer. Journal of Artificial Organs, 9(4), 234-240. https://doi.org/10.1007/s10047-006-0347-y