Simulation analysis of thermal deformation of a workpiece during cylindrical plunge grinding - Estimating the grinding force from the power consumption of the wheel motor

Takashi Onishi, Moriaki Sakakura, Yohci Wada, Naoki Sato, Kazuhito Oohashi, Shinya Tsukamoto

Research output: Contribution to journalArticle

Abstract

In cylindrical plunge grinding, the dimensional accuracy of a workpiece is reduced due to its thermal deformation. Therefore, it is necessary to simulate the thermal deformation of a workpiece during grinding in order to obtain high accuracy. To calculate the thermal deformation of a workpiece, we propose a new simulation method, in this method, the thermal deformation of a workpiece is calculated with the tangential grinding force that can be estimated easily from the measured power consumption of the wheel motor. Grinding experiments were carried out in several grinding conditions to verify the proposed method. Good agreement was achieved between the simulated thermal deformation of the workpiece and the experimental results in each grinding condition.

Original languageEnglish
Pages (from-to)70-74
Number of pages5
JournalSeimitsu Kogaku Kaishi/Journal of the Japan Society for Precision Engineering
Volume82
Issue number1
Publication statusPublished - 2016

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Wheels
Electric power utilization
Hot Temperature
Experiments

Keywords

  • Cylindrical grinding
  • Grinding energy
  • Grinding force
  • Simulation analysis
  • Thermal deformation

ASJC Scopus subject areas

  • Mechanical Engineering

Cite this

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abstract = "In cylindrical plunge grinding, the dimensional accuracy of a workpiece is reduced due to its thermal deformation. Therefore, it is necessary to simulate the thermal deformation of a workpiece during grinding in order to obtain high accuracy. To calculate the thermal deformation of a workpiece, we propose a new simulation method, in this method, the thermal deformation of a workpiece is calculated with the tangential grinding force that can be estimated easily from the measured power consumption of the wheel motor. Grinding experiments were carried out in several grinding conditions to verify the proposed method. Good agreement was achieved between the simulated thermal deformation of the workpiece and the experimental results in each grinding condition.",
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AU - Onishi, Takashi

AU - Sakakura, Moriaki

AU - Wada, Yohci

AU - Sato, Naoki

AU - Oohashi, Kazuhito

AU - Tsukamoto, Shinya

PY - 2016

Y1 - 2016

N2 - In cylindrical plunge grinding, the dimensional accuracy of a workpiece is reduced due to its thermal deformation. Therefore, it is necessary to simulate the thermal deformation of a workpiece during grinding in order to obtain high accuracy. To calculate the thermal deformation of a workpiece, we propose a new simulation method, in this method, the thermal deformation of a workpiece is calculated with the tangential grinding force that can be estimated easily from the measured power consumption of the wheel motor. Grinding experiments were carried out in several grinding conditions to verify the proposed method. Good agreement was achieved between the simulated thermal deformation of the workpiece and the experimental results in each grinding condition.

AB - In cylindrical plunge grinding, the dimensional accuracy of a workpiece is reduced due to its thermal deformation. Therefore, it is necessary to simulate the thermal deformation of a workpiece during grinding in order to obtain high accuracy. To calculate the thermal deformation of a workpiece, we propose a new simulation method, in this method, the thermal deformation of a workpiece is calculated with the tangential grinding force that can be estimated easily from the measured power consumption of the wheel motor. Grinding experiments were carried out in several grinding conditions to verify the proposed method. Good agreement was achieved between the simulated thermal deformation of the workpiece and the experimental results in each grinding condition.

KW - Cylindrical grinding

KW - Grinding energy

KW - Grinding force

KW - Simulation analysis

KW - Thermal deformation

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