Simulation analysis and in-process measurement of the workpiece temperature distribution in large surface grinding

Takashi Onishi, Moriaki Sakakura, Yusuke Nakano, Makoto Harada, Kazutoshi Kawakami, Takeshi Sakane, Kazuhito Ohashi, Shinya Tsukamoto

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

In surface grinding, the shape error is occurred by the thermal deformation of a ground workpiece. To finish the workpiece with high accuracy, it is necessary to understand the temperature distribution of the workpiece during grinding process. However there is no study to analyze the temperature distribution of a large workpiece during surface grinding process. In this study, an advanced simulation analysis method of the temperature distribution for a large workpiece was developed. In the developed simulation analysis method, the temperature distribution was calculated from the power consumption of the wheel motor. The power consumption can be obtained easily without any specialized equipment. To evaluate the developed simulation analysis method, in-process measurement of the temperature distribution of a large workpiece was also carried out. A large workpiece ground in this study weights about 1.3 tons. The temperature distribution was measured with thermistors mounted in many places of the ground workpiece. At the area close to the grinding surface, it was found that temperature rises immediately after the passage of grinding wheel with measuring the developed in-process measurement system. On the other hand, at the area far from the grinding point, temperature does not change quickly. The in-process measured temperature distribution agreed well with the simulated results.

Original languageEnglish
Title of host publicationRecent Development in Machining, Materials and Mechanical Technologies
EditorsJyh-Chen Chen, Usuki Hiroshi, Sheng-Wei Lee, Yiin-Kuen Fuh
PublisherTrans Tech Publications Ltd
Pages353-356
Number of pages4
ISBN (Print)9783038354956
DOIs
Publication statusPublished - Jan 1 2015
EventInternational Conference on Machining, Materials and Mechanical Technologies, IC3MT 2014 - Taipei City, Taiwan, Province of China
Duration: Aug 31 2014Sep 5 2014

Publication series

NameKey Engineering Materials
Volume656-657
ISSN (Print)1013-9826
ISSN (Electronic)1662-9795

Other

OtherInternational Conference on Machining, Materials and Mechanical Technologies, IC3MT 2014
CountryTaiwan, Province of China
CityTaipei City
Period8/31/149/5/14

Keywords

  • Grinding heat
  • Large workpiece
  • Power consumption of a wheel motor
  • Simulation analysis
  • Surface grinding
  • Temperature distribution of a workpiece

ASJC Scopus subject areas

  • Materials Science(all)
  • Mechanics of Materials
  • Mechanical Engineering

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  • Cite this

    Onishi, T., Sakakura, M., Nakano, Y., Harada, M., Kawakami, K., Sakane, T., Ohashi, K., & Tsukamoto, S. (2015). Simulation analysis and in-process measurement of the workpiece temperature distribution in large surface grinding. In J-C. Chen, U. Hiroshi, S-W. Lee, & Y-K. Fuh (Eds.), Recent Development in Machining, Materials and Mechanical Technologies (pp. 353-356). (Key Engineering Materials; Vol. 656-657). Trans Tech Publications Ltd. https://doi.org/10.4028/www.scientific.net/KEM.656-657.353