Material properties of long term naturally aged die cast Al-Si-Cu alloys

Mitsuhiro Okayasu, K. Sakai, S. Takasu

Research output: Contribution to journalArticle

3 Citations (Scopus)

Abstract

Die cast aluminium alloys, including automotive parts, are generally understood to suffer some degradation of their mechanical properties over time due to corrosion, specifically when exposed to water and sea breeze (salt air). However, in this study, it is shown that in the absence of a corrosive environment, the mechanical properties of die cast aluminium alloys actually increase over a 10 year period due to natural aging. The increment in the mechanical properties is mainly attributed to precipitation hardening brought about by h0 phase particles. It also appears that any significant change in microstructure affects the mechanical properties, e.g. the change of the needle-like eutectic Si to a spherical form and the joining of discrete a-Al phases to make larger grains. The driving force for the microstructural changes upon natural aging is related to the residual stress in the die cast sample accumulated by high casting pressure and rapid cooling rate during injection process.

Original languageEnglish
Pages (from-to)286-298
Number of pages13
JournalInternational Journal of Cast Metals Research
Volume24
Issue number5
DOIs
Publication statusPublished - Oct 2011
Externally publishedYes

Fingerprint

Materials properties
Mechanical properties
Aluminum alloys
Aging of materials
Caustics
Age hardening
Joining
Needles
Eutectics
Residual stresses
Casting
Salts
Corrosion
Cooling
Degradation
Microstructure
Water
Air

Keywords

  • Aluminium alloy
  • Die casting
  • Mechanical property
  • Microstructure
  • Natural aging

ASJC Scopus subject areas

  • Mechanical Engineering
  • Mechanics of Materials
  • Metals and Alloys

Cite this

Material properties of long term naturally aged die cast Al-Si-Cu alloys. / Okayasu, Mitsuhiro; Sakai, K.; Takasu, S.

In: International Journal of Cast Metals Research, Vol. 24, No. 5, 10.2011, p. 286-298.

Research output: Contribution to journalArticle

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