TY - JOUR
T1 - Electrolytic grinding process for minimizing affected layer (2nd Report) - Development of electrolysis controlled spark-out grinding
AU - Ohashi, Kazuhito
AU - Wakabayashi, Eizo
AU - Fujii, Naoto
AU - Tsukamoto, Shinya
AU - Nakajima, Toshikatsu
N1 - Copyright:
Copyright 2018 Elsevier B.V., All rights reserved.
PY - 2003/11
Y1 - 2003/11
N2 - A softened affected layer generated in electrolytic grinding at higher electrolytic voltage could not be removed by a spark-out grinding without electrolysis in the previous report. In this report, the electrolysis controlled spark-out grinding is developed in order to remove completely an affected electrolytic ground layer at any electrolytic voltage. Effects of the electrolysis controlled spark-out grinding on finished surface characteristics are experimentally proved by investigating ultra micro hardness on machined surface, surface finish and so on. Main conclusions obtained in this report are as follows: (1) The electrolysis controlled spark-out grinding can prevent the finished surface hardness from decreasing at higher electrolytic voltage in which affected layer is remained after spark-out grinding without electrolysis. (2) A surface finish and an effective spark-out grinding time decrease by the spark-out grinding with an optimum electrolyze-out time. (3) An optimum electrolyze-out time decreases with increasing electrolytic voltage and becomes negative at electrolytic voltage over 7V.
AB - A softened affected layer generated in electrolytic grinding at higher electrolytic voltage could not be removed by a spark-out grinding without electrolysis in the previous report. In this report, the electrolysis controlled spark-out grinding is developed in order to remove completely an affected electrolytic ground layer at any electrolytic voltage. Effects of the electrolysis controlled spark-out grinding on finished surface characteristics are experimentally proved by investigating ultra micro hardness on machined surface, surface finish and so on. Main conclusions obtained in this report are as follows: (1) The electrolysis controlled spark-out grinding can prevent the finished surface hardness from decreasing at higher electrolytic voltage in which affected layer is remained after spark-out grinding without electrolysis. (2) A surface finish and an effective spark-out grinding time decrease by the spark-out grinding with an optimum electrolyze-out time. (3) An optimum electrolyze-out time decreases with increasing electrolytic voltage and becomes negative at electrolytic voltage over 7V.
KW - Affected layer
KW - Critical electrolyze-out time
KW - Effective spark-out grinding time
KW - Electrolysis controlled spark-out grinding
KW - Electrolytic grinding
KW - Electrolytic voltage
KW - Surface finish
KW - Ultra micro hardness
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U2 - 10.2493/jjspe.69.1590
DO - 10.2493/jjspe.69.1590
M3 - Article
AN - SCOPUS:30744446988
VL - 69
SP - 1590
EP - 1594
JO - Seimitsu Kogaku Kaishi/Journal of the Japan Society for Precision Engineering
JF - Seimitsu Kogaku Kaishi/Journal of the Japan Society for Precision Engineering
SN - 0912-0289
IS - 11
ER -