Effect of cutting direction on machining of carbon fibre reinforced plastic by electrical discharge machining process

Sameh Habib, Akira Okada, Sho Ichii

Research output: Contribution to journalArticle

16 Citations (Scopus)

Abstract

In this study, the electrical discharge machining (EDM) characteristics and its removal mechanism for one and two directional carbon fibre reinforced plastic (CFRP) composite was evaluated. Also, an investigation about the influence of carbon fibre direction to machining direction was discussed to attain high performance of EDM process. Then EDM characteristics with two different combinations of machining direction and carbon fibre direction were compared. EDM machining characteristics such as material removal rate, electrode wear rate, surface roughness and SEM images were determined. Experimental results clarified that the material removal mechanism in the EDM for one directional CFRP when the machining direction is perpendicular to the fibre direction is different from that in parallel machining. Also, the EDM machining for two directional CFRP is different from that for one direction. Therefore, efficient EDM for CFRP is possible by selecting appropriate machining direction to fibre direction and the type of CFRP according to its fibre direction.

Original languageEnglish
Pages (from-to)414-427
Number of pages14
JournalInternational Journal of Machining and Machinability of Materials
Volume13
Issue number4
DOIs
Publication statusPublished - 2013

Fingerprint

Electric discharge machining
Carbon fiber reinforced plastics
Machining
Carbon fibers
Fibers
Surface roughness
Wear of materials
Scanning electron microscopy
Electrodes
Composite materials

Keywords

  • Carbon fibre reinforced plastic
  • CFRP
  • EDM
  • Electrical discharge machining
  • Electrode wear
  • Material removal rate
  • Surface roughness

ASJC Scopus subject areas

  • Industrial and Manufacturing Engineering
  • Mechanical Engineering
  • Mechanics of Materials

Cite this

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title = "Effect of cutting direction on machining of carbon fibre reinforced plastic by electrical discharge machining process",
abstract = "In this study, the electrical discharge machining (EDM) characteristics and its removal mechanism for one and two directional carbon fibre reinforced plastic (CFRP) composite was evaluated. Also, an investigation about the influence of carbon fibre direction to machining direction was discussed to attain high performance of EDM process. Then EDM characteristics with two different combinations of machining direction and carbon fibre direction were compared. EDM machining characteristics such as material removal rate, electrode wear rate, surface roughness and SEM images were determined. Experimental results clarified that the material removal mechanism in the EDM for one directional CFRP when the machining direction is perpendicular to the fibre direction is different from that in parallel machining. Also, the EDM machining for two directional CFRP is different from that for one direction. Therefore, efficient EDM for CFRP is possible by selecting appropriate machining direction to fibre direction and the type of CFRP according to its fibre direction.",
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T1 - Effect of cutting direction on machining of carbon fibre reinforced plastic by electrical discharge machining process

AU - Habib, Sameh

AU - Okada, Akira

AU - Ichii, Sho

PY - 2013

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N2 - In this study, the electrical discharge machining (EDM) characteristics and its removal mechanism for one and two directional carbon fibre reinforced plastic (CFRP) composite was evaluated. Also, an investigation about the influence of carbon fibre direction to machining direction was discussed to attain high performance of EDM process. Then EDM characteristics with two different combinations of machining direction and carbon fibre direction were compared. EDM machining characteristics such as material removal rate, electrode wear rate, surface roughness and SEM images were determined. Experimental results clarified that the material removal mechanism in the EDM for one directional CFRP when the machining direction is perpendicular to the fibre direction is different from that in parallel machining. Also, the EDM machining for two directional CFRP is different from that for one direction. Therefore, efficient EDM for CFRP is possible by selecting appropriate machining direction to fibre direction and the type of CFRP according to its fibre direction.

AB - In this study, the electrical discharge machining (EDM) characteristics and its removal mechanism for one and two directional carbon fibre reinforced plastic (CFRP) composite was evaluated. Also, an investigation about the influence of carbon fibre direction to machining direction was discussed to attain high performance of EDM process. Then EDM characteristics with two different combinations of machining direction and carbon fibre direction were compared. EDM machining characteristics such as material removal rate, electrode wear rate, surface roughness and SEM images were determined. Experimental results clarified that the material removal mechanism in the EDM for one directional CFRP when the machining direction is perpendicular to the fibre direction is different from that in parallel machining. Also, the EDM machining for two directional CFRP is different from that for one direction. Therefore, efficient EDM for CFRP is possible by selecting appropriate machining direction to fibre direction and the type of CFRP according to its fibre direction.

KW - Carbon fibre reinforced plastic

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KW - Electrical discharge machining

KW - Electrode wear

KW - Material removal rate

KW - Surface roughness

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